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Learn the Ropes: Window Re-Sashing & Counterweight

  • Lancaster Workshop + Tool Library - OFF SITE - Location details will be shared with registrants Strasburg, PA 17579 United States (map)

Instructor: Bob England
Cost: $120

Course Overview
Historic double-hung windows operate using a system of counterweights, pulleys, and sash cords that allow smooth, balanced movement of the upper and lower sashes. This workshop introduces participants to the mechanics behind these traditional systems and teaches how to restore them using time-tested preservation methods.

Participants will learn how to safely access weight pockets, remove interior stops, and extract sashes without damaging historic material. The course covers identifying common points of failure—such as frayed sash cords, missing weights, or misaligned pulleys—and how to address each with appropriate repairs.

Hands-on instruction will guide participants through replacing sash cords, retying knots, reinstalling weights, and properly rebalancing the window for smooth operation. Emphasis will be placed on working with original materials whenever possible and understanding when selective replacement is appropriate.

Topics Covered
• Components of historic counterweight systems
• Opening and accessing weight pockets
• Removing and reinstalling sash safely
• Replacing sash cords or chains
• Rebalancing window weights
• Reinstallation

By the end of the workshop, participants will have a working knowledge of double-hung window mechanics, increased confidence in disassembly and reassembly, and the skills needed to return a non-functioning window to safe, operable condition while preserving its historic integrity.

Appropriate for students aged 16+. Ages of 16-17 must be accompanied by an adult.

Financial assistance available, if needed. Please email Info@LancasterWorkshop.com.

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Beginner Woodworking 101: Box Making

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Leaded Stained Glass 101